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JETvarnish 3D Web Color+

The JETvarnish 3D Web Color+ offers an inline complete industrial solution for printing and embellishment (varnish and hot foil) with a production speed up to 18.9 meters per minute.

The integration of the 4-colors printing unit to the JETvarnish 3D Web embellishment solution, allows to simplify and optimize production proccesses and workflow, reduces the number of equipment, reduces the production time, reduces the number of operators, reduces footprint within factories, removes ruptures in the supply chain, removes set-up times and waste…
The Color+ optional printer module on JETvarnish 3D Web is a toner based printer for 4-colors printing, with high quality thanks to high-precision dry toner and high-resolution equivalent to 3,600 dpi.

The high compatibility of the printer allows to print on several substrates from 60 up to 250 µm such as coated and uncoated paper and synthetics (PP, PET).

TECHNICAL FEATURES

Roll-to-roll Finishing
Printing Speed

Up to 42m/mn (depending on application).*

*speed will vary according to printing parameter used.

Supported Web Widths

From 100 mm (3.93‘‘) up to 420 mm / 16.53‘‘

Finishing Width

The maximum image width is 405 mm / 15.9‘‘

Substrates Types

From 50 up to 400 microns (µm)*

  • Coated, uncoated and textured paper, film or label
  • Self-adhesive labels
  • White or transparent synthetics, PP, PE, POPP, PET
  • Light cardboard/folding carton
  • Shrink film : PVC, PETG

*confirm substrate compatibility with MGI.

Registration

The JETvarnish 3D Web Color+ is using a built-in revolutionary registration system. It is using a SmartScanner coupled with Artificial Intelligence (AIS) to free up the operator from make-ready duties.

Real-time fully automated registration process.

Unwinder
  • Maximum roll diameter capacity: 850 mm / 33.4’’
  • Standard inside core diameter: 3 inches
  • Maximum roll weight: ±120 kg / 264 lbs
4-Colors Printer Module

4-colors optional printer module

  • 4-colors (CMYK) dry toner
  • Up to 18.9 meters per minute*
  • Subtrates from 60 up to 250 µm.
  • High compatibility of paper media and synthetics (PP, PET).
  • Substrate width up to 330 mm.
  • Printing width up to 320 mm.
  • 1,200×1,200 dpi 8 bits resolution (equivalent to 3,600 dpi).
  • Overprinting on foil with colors for unlimited metallics colors and foil effects.
  • Variable data in foil and 4-colors printing for text, number, pictures, graphic personalization…
  • Foils are delivered in roll of 320 mm width in standard.

*depending on the media used and the selected effects desired

UV Flexo Station

An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV
protection varnish or primer prior to finishing. The module comes with an UV dryer.

The station is equipped with an anilox cylinder.

Additional anilox cylinders are available as upgrade options.

Spot UV and Embossing Station

This station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture effects.

A simple grey level TIFF file designed by Prepress controls the surface area and the thickness of the varnish applied over the printed roll. This 100% Digital process eliminates traditional plates, screens and dies.

  • Varnish thickness

From 7* to 232* µm of varnish thickness (from 2D flat coats to 3D raised effects).

  • Inline curing

The unit is equipped with UV dryer and a cooling drum for optimum web temperature control.

The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs.

  • UV Varnish

Gloss varnish 99 GU.

*confirm substrate compatibility with MGI.

Hot Foiling Station

The hot foiling station adds luxurious effects and brand value to label and packaging products.

Any defined label area can receive digitally-controlled foil with or without raised effects.

A simple grey level TIF file designed by Prepress controls the surface area and the definition of the foil applied on the printed roll. This 100% digital process eliminates traditional dies, plates and screens.

Foil application can be bypassed when not necessary.

Foil rolls

  • Foils are delivered on rolls:
    – Foil widths from 100 mm/3.9‘‘up to 420mm/16.5 ‘‘
    – Foil roll core diameter: 1’’ and 3’’
    – Foil lengths from 400 m / 1,310 ft up to 2,000 m/6,500 ft
  • Up to 3 simultaneous foil rolls in the width.
Rewinder

Servo-motorized unit

  • 850 mm/33.4’’ maximum roll diameter capacity
  • Standard inside core diameter: 3 inches
  • Maximum roll weight: ± 120 kg/264 lbs
Options

Corona substrate treatment module

In-line system made to optimize varnish adhesion on complex printed substrates.

Variable Data Printing

  • Manage and edit files on the workstation.
  • Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas.
  • Integrated barcode (1D/2D) reader system & controller.
  • Raster Image Processor (RIP) as an option.
Wide Compatibility – if no Color+ optional Module

Compatible with the overall web-to-web printing technologies. narrow web digital presses and the traditional offset or flexo narrow web presses.

Printing Press Compatibility List

Narrow Web Printing Presses

  • Digital
    – Konica Minolta Accurio Label
    – HP Indigo WS4500
    – HP Indigo WS6800
    – Epson
    – Xeikon
    – EFI
    – Durst
    – etc.
  • Offset

All manufacturers and technologies : UV, H2O or WATERLESS

  • Flexo

All manufacturers and technologies : UV or Water base

Dimensions & Weight

Up to 15.2* x 1.58 x 1.81 m

Up to 49.87* x 5.18 x 5.91 ft (L x w x h)

1 meter / 3.3’ clearance required on all 4 sides

Weight: ± 6,847 kg / 15,060 lbs

* speed will vary according to printing parameter used.

Technical Requirements

400 V – 3Ph

240 V – 1Ph

Dry air compressor (oil-free): 8 bar / 102 psi – 24m3/h / 6 cfm

MARKETS

PUBLISHING
PACKAGING
WEB TO PRINT
PHOTO PRODUCTS
LABELS
SHRINK FILM

GALLERY

PUBLISHING
PACKAGING
WEB TO PRINT
PHOTO PRODUCTS
LABELS
SHRINK FILM